• Hi all and welcome to TheWoodHaven2 brought into the 21st Century, kicking and screaming! We all have Alasdair to thank for the vast bulk of the heavy lifting to get us here, no more so than me because he's taken away a huge burden of responsibility from my shoulders and brought us to this new shiny home, with all your previous content (hopefully) still intact! Please peruse and feed back. There is still plenty to do, like changing the colour scheme, adding the banner graphic, tweaking the odd setting here and there so I have added a new thread in the 'Technical Issues, Bugs and Feature Requests' forum for you to add any issues you find, any missing settings or just anything you'd like to see added/removed from the feature set that Xenforo offers. We will get to everything over the coming weeks so please be patient, but add anything at all to the thread I mention above and we promise to get to them over the next few days/weeks/months. In the meantime, please enjoy!

A bad day yesterday!

9fingers

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My solar heating system for hot water has been doing us proud lately. Not one watt of imported energy has been used since late March to heat our water thanks to regular visits by the sun.
But yesterday I had to let the gas boiler switch on for 30 mins - the shame of it!!!

The thermal store is very well lagged = 75 mm of foam and will keep us going for 3 days without sun top ups but that has let us down.
Forecast is for some sun today so hopefully yesterday will be a rare one off.

Bit busy with Barrister bookcase timber prep right now but I'll dump some data out of the logger and maybe post a chart here if there is interest.
I'm starting to form some pretty fundamental conclusions about domestic hot water and types of systems for new builds.

Bob
 
Bummer, Bob. I'll trade you though.

Kirk
where the daily highs have been 37, 36, 36, and a cool 30 C over the last 4 days...
 
Bob - this is presumably using Solar PV diverted to your immersion heater rather than exporting it, and not solar thermal from tubes?
 
RogerM":3hnot96x said:
Bob - this is presumably using Solar PV diverted to your immersion heater rather than exporting it, and not solar thermal from tubes?

I use both schemes in my system. The store take energy from PV, tubes and the boiler according to the control system preferences.
Bright but cloudy weather favours PV, extreme direct sun favours the tubes but under those conditions PV can fall off in efficiency as the panel get hot. The idea is to get as much as possible.
When we have excess capacity, we can run the aircon as normally that means it is quite a hot day.
The store take energy from PV, tubes and the boiler according to the control system preferences.

Bob
 
I'd certainly be interested in your data, Bob......and about hearing the conclusions you have reached.
 
OK Not sure how well these charts will show up but here goes.

This is data from the last couple of weeks



It shows the potential of my store to produce hot water at 50 degrees. it takes account of the temperature of layers of water in the store ( temp taken in seven vertical places) as well as rolling average minimum of the cold water inlet and a rolling average maximum of the thermostatic mixer, nominally set to 50C. I call this processing "the calorimeter"
The vertical scale is in 100s of litres and horizontal is elapsed time.
When the chart reads zero, this just means that the mixer will fall out of regulation and the output water will be cooler than 50 not that it will instantly be too cold to use.
The one problem most people have is not understanding the principle of the store. NO WATER EVER LEAVES THE STORE OR ENTERS IT!! The store is simply a reservoir of energy and could be made of concrete or cotton wool if it had suitable thermal storage properties. It happens to be full of water plus copious amounts of corrosion inhibitor

Ok looking at the chart you can see the general trend up and down daily and the disastrous fall over the last few days when the sun has been hiding.

This chart is a zoom in over a couple of typical days when the big yellow ball is out there.



The gradual upward trends are when the system is getting heat from the sun, the calorimeter reading rises at around 60 litres per hour maximum and often a bit less than that. 60 Litres is enough for a modest bath.
Showers a lot less. On a good sunny day we could support 2-3 showers per hour whilst the sun is out.

The short rapid falls are when we run the taps to draw off water. The big things to note are the steady decline overnight falling typically 6 litres per hour.
The store is lagged with 75mm of foam. 50mm is standard but when they were making the store for me I asked for an extra 25mm. It is not a case of adding more and more insulation and the loss will stop.
So insulation will only slow the rate of loss down. Most of the loss I experience is conduction along the pipes. Even if I were to fit non conductive pipes - the water in them would have convection currents to take heat away.
Not that even when we have long days in UK the periods of no or minimal solar input are still long many many hours losing 6litres per hour.

So possibly have at best 8 hours production, 16 hours or more of losses let alone using any water!

Here are the results of the last few days.



The inexorable slide to zero when the sun don't shine!
Modest consumption, little or no solar input and those hours and hours of losses.
The spike just right of centre is when I cracked and let the boiler spend some money :shock:
All three of us were going out for the evening and needed showers and I did not want to incur the wrath of the family - they are generally tolerant of my system experimentation but do kick up if they get a cold shower for some reason :lol:
The boiler still throttled back was adding about 150 litres per hour to the store.


Preliminary conclusions.

Storing hot water in a tank however well lagged is a mugs game. The losses are too high. Most older houses still do it. Many newer houses are using combi boilers which do have supply volume limitation but near instant water heating makes far far more sense. In a large property with a need to supply simultaneous DHW, multiple combis or other local "instant" water heaters are the way to go.

IF like me you can get DHW free most of the time, then storing is OK because what you lose did not cost you anything. Generally speaking we are pretty self sufficient in DHW from mid March to mid October

When my system switches to winter mode, the control system treats any solar input as a bonus. First thing in the morning it top up to about 50 litres and keep replenished to that level say up to 10am.
Then it will check again around 5 pm and top up to 50 litres for evening meal food prep and washing up. These should be enough to leave a bit for the odd evening shower even in the depths of winter. Remember that because the input water temperature is monitored and included in the calorimeter calculations, this is automatically compensated for.
I would aim to have little or no paid for energy in the store overnight for maximum economy.

Hope this is of interest.

Bob
 
Very interesting Bob - pity you cannot harvest the current humidity? [emoji3]

The 50° water - do you mix as normal to reach usable water temps.
Comparing it with what our hot water cylinder is set at (65°) it seems a lot lower, so you are probably using more of your hot supply in comparison (not that is a bad thing) than ours?
Also does this water heat your rads - again our boiler is set much higher.

Going off topic a bit - on the GD Paragraph 52??designed house they had to limit water temps, WC water usage and bath water to a wartime limit!

Rod
 
Here is a quick look at the calorimeter display.



The top row are the temperatures measured down the store (which is floor to ceiling nearly) top on the left and bottom temperature on the right.

The next row shows the instantaneous temperature of the cold inlet pipe (which drifts up to room temperature) and the output of the mixer (which drifts down towards room temp when the flow is zero).

The third row figures are the "trough hold" figure on the input, and the "peak hold" on the output.
These are fast attack slow decay algorithms and so will quickly adopt the right values when water starts to flow and yet track the slow variations with time of year for the cold inlet and any change in the mixer setting. The decay time constants are set in to the order of a degree per day or so.
The bottom row in order shows
1.the number of uS taken for the processing (left over from debugging the software and would indicate a runaway calculation)
2. the available volume of water (which I log for the graphs earlier)
3. the software version number
and
4.the countdown timer in seconds until the next calculation. Again, a left over from sw development and it shows the processor is still running so I kept it showing.

Hope I'm not boring you all.

Bob
 
Rod":vkm05pb7 said:
Very interesting Bob - pity you cannot harvest the current humidity? [emoji3]

The 50° water - do you mix as normal to reach usable water temps.
Comparing it with what our hot water cylinder is set at (65°) it seems a lot lower, so you are probably using more of your hot supply in comparison (not that is a bad thing) than ours?
Also does this water heat your rads - again our boiler is set much higher.

Going off topic a bit - on the GD Paragraph 52??designed house they had to limit water temps, WC water usage and bath water to a wartime limit!

Rod

50 degrees is the temperature as it leave the store to got to hot taps. Perfectly good for washing up and mixed down manually for ablutions and to feed the thermostatic shower mixers.
Keeping it as low as practical minimises pipe losses once the taps are turned off.

Your water cylinder would possibly soon run out of acceptable water if you set it much below 65 but your static losses are increased for every extra degree set on the boiler.
My store is 357 litres which I let rise to 93 degrees before I bottle out and dump the excess (that might be the subject of a future post).

No the central heating is completely separate . You would need an enormous solar array to collect enough for central heating and in any case it is rare to need CH when there is useful solar around.

We use a a small air source heat pump running on free solar PV to provide heat in the lounge in spring and reverse the heat flow to cool that room this time of year as it faces west and can get too hot at the end of the day.

Our annual fuel bill is negative but that is more a result of the ridiculous incentive schemes in UK rather than supreme efficiency of my systems.

hth

Bob
 
So, Bob, I read your setup as a heat storage tank that can take heat from a couple of different solar sources. The hot water line runs through the heat exchanger, raised to 50 C, and then is sent to the shower and hot water faucets. Then you also have a tank water heater that you turn on and switch to when the water in the heat storage tank gets too cold. Is this a good summary?

A couple of questions: I presume the tank water heater preceded the solar setup. If it were not there, would you have just put in an on-demand system that would take the water from the heat exchanger and boost it to a specified level?

Second, is your photovoltaic system just dumping the extra power into the water heater, or is it taking all the PV power and then giving it to the house (and A/C) when it isn't being used? Does your PV setup feed your surplus back into the grid when you can't use it all?

Thanks...
Kirk
 
kirkpoore1":2810t5i0 said:
So, Bob, I read your setup as a heat storage tank that can take heat from a couple of different solar sources. The hot water line runs through the heat exchanger, raised to 50 C, and then is sent to the shower and hot water faucets. Then you also have a tank water heater that you turn on and switch to when the water in the heat storage tank gets too cold. Is this a good summary?

A couple of questions: I presume the tank water heater preceded the solar setup. If it were not there, would you have just put in an on-demand system that would take the water from the heat exchanger and boost it to a specified level?

Second, is your photovoltaic system just dumping the extra power into the water heater, or is it taking all the PV power and then giving it to the house (and A/C) when it isn't being used? Does your PV setup feed your surplus back into the grid when you can't use it all?

Thanks...
Kirk


Thanks for your interest Kirk.
I already need a boiler (gas fired) for the central heating in the winter. This is its main task and it can also send heat via a heat exchanger coil inside the store.

The PV has to connect to the grid in order to get the huge incentive payments however the rules permit you to consume as much of that as you wish. A clever box of tricks monitors a current transformer clipped into the incoming grid lead and diverts power into the store on a cycle by cycle basis to keep out going power = to zero. In this way the store mops up all surplus pv power that is not otherwise consumed by A/C or anything in the house.
In the event that the store gets too full ( my definition =93 C, near boiling) a heat dump system pushes the excess heat into the main bathroom radiator and towel rail until the store temp drops to 92C. This cycle repeats until the solar input reduces or say the A/C has to work harder.
The A/C is a new edition this year and is preventing the dump being operated too often and increased comfort levels. I even got a tax rebate to fit it.

Bob
 
Oh, I see. I didn't understand that you needed the boiler for heating. (Probably due to terminology differences between languages. Here, you only have a boiler if you heat with radiators, but I thought you meant you had a regular hot water heater tank.)
It does seem kind of contrary though to heat the bathroom with excess, but since you have a non-PV source too you could overheat on just that source alone and have to dump the heat someplace.

Kirk
 
Ideally the dump would never come on but I have deliberately put more Solar Thermal tubes on the roof in an attempt to extend the season for free hot water. The downside of that is that sometimes when we get a hot summer, we have too much heat from the ST, but now we have the A/C, some of the PV goes to power that and less goes into the store so we use most of the ST now.

We would not normally heat the bathroom in the summer but the hot towel rail does give dry crisp towels that would otherwise be less dry to the touch due to the humidity.

Bob

NB my house is a 1925 build which has been improved as much as practical but has nothing like the level of insulation and performance that you are seeing in Mikes build. My annual energy bill is around £1000 but this is completely paid for by the Gov't incentive schemes and more.
Effectively I've turned about £11k capital into 25 years free of energy bills (the contractual duration of the incentive payments)
 
I wish I had that kind of incentive.:) I think I pay about $2000 in power cost per year, mostly electrical. (It would be more without the wood stove for extra winter heat.) Hot water costs are minimal with only two people taking showers. My house is larger but newer than yours, and decently insulated. I would probably need 3-4kw of PV panels to reach a break even point.

Kirk
 
kirkpoore1":3u8gf3v4 said:
I wish I had that kind of incentive.:) I think I pay about $2000 in power cost per year, mostly electrical. (It would be more without the wood stove for extra winter heat.) Hot water costs are minimal with only two people taking showers. My house is larger but newer than yours, and decently insulated. I would probably need 3-4kw of PV panels to reach a break even point.

Kirk

The incentive has been cut back drastically now but the scheme in the uk is index linked annually from the level in force at the time of sign up. Early adopters are doing very nicely thank you.

Bob
 
So you are paying £1k for mainly gas and a bit of electricity but you get paid for how much electricity you produce, not how much you push into the National Grid.
A really win win situation!!

Rod
 
We have just emerged from the cellar, it made 41° thursday, and humid with it.

Our power bills are around 1700€ in oil for the central heating, 500€ in wood granules for the stove in the living room plus around 750€ on electricity - a detailed survey shows a good proportion of that is dishwasher, washing m/c, lighting and freezers in that order.
 
chataigner":1czh78sq said:
We have just emerged from the cellar, it made 41° thursday, and humid with it.

Our power bills are around 1700€ in oil for the central heating, 500€ in wood granules for the stove in the living room plus around 750€ on electricity - a detailed survey shows a good proportion of that is dishwasher, washing m/c, lighting and freezers in that order.

Ouch! So much for having a quaint house in the country.

Kirk
 
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