• Hi all and welcome to TheWoodHaven2 brought into the 21st Century, kicking and screaming! We all have Alasdair to thank for the vast bulk of the heavy lifting to get us here, no more so than me because he's taken away a huge burden of responsibility from my shoulders and brought us to this new shiny home, with all your previous content (hopefully) still intact! Please peruse and feed back. There is still plenty to do, like changing the colour scheme, adding the banner graphic, tweaking the odd setting here and there so I have added a new thread in the 'Technical Issues, Bugs and Feature Requests' forum for you to add any issues you find, any missing settings or just anything you'd like to see added/removed from the feature set that Xenforo offers. We will get to everything over the coming weeks so please be patient, but add anything at all to the thread I mention above and we promise to get to them over the next few days/weeks/months. In the meantime, please enjoy!

Making another stool WIP

Blackswanwood

Old Oak
Joined
Jun 27, 2020
Messages
1,495
Reaction score
1,030
Location
North Yorkshire
Name
Robert
This is a WIP of another stool which will be similar to one that I posted a couple of months ago. They are quite enjoyable to make as firstly the dimensions are determined by what looks right using the wood I’ve got. Secondly, while it involves angles and flat faces a few undulations to the touch are welcome.

With stool and chair making, as with most woodwork, the same outcome can be achieved in different ways. Very happy for any experienced chairmakers to chip in with any pointers!

Looking through the boards I have dotted around was an offcut I picked up at British Hardwoods open day. Rounding down from the width of the board 300mm is a decent width for the seat so I marked this out.



SeatlayoutLarge.jpeg



The blade in the bandsaw was too wide to cut the circle out in one go so I used straight cuts to take the corners off and then a further series of cuts to get as close to the circle line as I could.



Seatcut Large.jpeg



Seeing this shape made me wonder about having the seat as an octagon … perhaps next time.



I then brought it down to the circle line and tidied the edge up using first the farriers file (rhs), rasp (middle) and Japanese carving file (lhs).

SeatroundingLarge.jpeg

Next it’s holes for the legs. I like the look of wedged tenons so I’m going to drill all the way through. As I didn’t have anyone around to help with the sighting (to do it by hand and eye) I decided to use the drill press.



This is my sophisticated jig – two pieces of osb, two hinges, a piece of scrap wood screwed in place to drill the hole so the leg splay will be 12º.



SeatjigLarge.jpeg



Note the pencil line which is essential for aligning the seat.



Here is the seat mounted on the jig/drill. You can see two additional circles that have been added which are 275mm and 250mm diameter. The inner circle is to locate the seat holes and the outer one is the marking for a chamfer which will be added shortly. The leg holes are at 12, 4 and 8 o’clock on the inner line. I just find these points using the compass to divide the circle into thirds.



SeatdrilloLarge.jpeg



This picture shows the seat lining up with the pencil line that I mentioned earlier. The jig isn’t big enough to see the line once this seat is on it so the lay out lines have been extended on the edge of the jig and seat to align it correctly. This needs to be as accurate as possible but in reality it’s not going to be an issue of it’s not spot on.

SeatlineupLarge.jpeg

Here is the seat drilled – I was using a 24mm Forstner bit in the drill press.

SeatdrilledLarge.jpeg

I now want to get some lines drawn on the top of the seat so it can be shaped later. I could have gone back to the compass but I didn’t want to faff around finding the centre so reached for these that are for doing a similar job when marking out chairs seats.



SeattoplayoutLarge.jpeg



Flipping the seat back over I have then put a chamfer on the underside. I find the quickest way to do this is with spokeshaves …



Insert seat chamfer



… and then tidied up with a cabinet scraper and sandpaper to remove the pencil lines.

SeatchamferfinishLarge.jpeg

To be continued ...
 
Looking great so far! For the bottom bevel, on mine I used the Chris Schwarz trick of angling the bandsaw table and using that. As for drilling, I have seen Chris use a green laser level I believe for solo work, but I haven't tried it myself. I just used the old bevel gauge trick.
 
Me too.
It takes me so long to level my BS table I am reluctant to angle it for drilling. That jig is ideal.
BS table? band saw? or drill press table?

Pete
Oops , too much wine tonight. Talking BS there wasn’t I.😉

Drill press table is in fact easy to adjust. That jig is still a good idea though.
 
Great stuff Robert.

I have a friend coming for some lessons in the autumn, and I really like the idea of doing something like this stool with her. I'll show her this thread and see what she says.
 
Back
Top