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New Tools (loads of pictures)

DaveL

Old Oak
Joined
Jul 21, 2014
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Location
Sudbury, Suffolk
I have made a tool handle for some carbide insert tools I bought online.
Here are the tools:
IMG_20181229_2121559.jpg
They sell a handle for them, which I bought:
IMG_20181229_2122069.jpg
However I was not impressed with it, its made from an aluminium tube and uses 2 grub screws to hold the shaft of the tool. It is so light that I find it a has a bad vibration problem, so I looked round for alternative possibilities. I found what is sold as collet extension that uses ER20 collets.
IMG_20181229_2124114.jpg
I got a 12 mm collet for it:
IMG_20181229_2123174.jpg
And a length of steel tube with a 20mm ID:
IMG_20181229_2124316.jpg
I drilled and tapped 2 holes for grub screws to hole the collet holder in place:
IMG_20181229_2125269.jpg
I tried this out and it was a major improvement over the bought handle, so to make it more comfortable to use I bought a length of foam sold for the handles on gym equipment:
IMG_20181229_2125370.jpg
I then turned a wooden knob to fit in the other end of the tube:
IMG_20181229_2126076.jpg
I drilled a hole for a screw to hold it in place:
IMG_20181229_2127175.jpg
Then I slid the foam over the pipe and fitted a screw:
IMG_20181229_2132219.jpg
Here is the finished tool, it works well and is quite nice in the hand as well:
IMG_20181229_2133503.jpg
 
Nice job. I’ve also made my own tools and handles. I use thick wall alloy tube or wood with ER20 chucks. With the tubular ones you can easily add a steel slug in the handle to increase the weight but I’ve not found it necessary so far.
 
Great looking handle have thought about getting unhandled tools and having a handle to fit them in.
 
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