• Hi all and welcome to TheWoodHaven2 brought into the 21st Century, kicking and screaming! We all have Alasdair to thank for the vast bulk of the heavy lifting to get us here, no more so than me because he's taken away a huge burden of responsibility from my shoulders and brought us to this new shiny home, with all your previous content (hopefully) still intact! Please peruse and feed back. There is still plenty to do, like changing the colour scheme, adding the banner graphic, tweaking the odd setting here and there so I have added a new thread in the 'Technical Issues, Bugs and Feature Requests' forum for you to add any issues you find, any missing settings or just anything you'd like to see added/removed from the feature set that Xenforo offers. We will get to everything over the coming weeks so please be patient, but add anything at all to the thread I mention above and we promise to get to them over the next few days/weeks/months. In the meantime, please enjoy!

The power of tusk tenons

derekcohen

New Shoots
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Location
Perth, Australia
I would like to utilise the tools in the travel tool box in my workshop, as well as take the tool box along for joinery demonstrations at my woodwork club. The problem is that the tool box takes up too much real estate on the work bench ... not just the tool box, itself, but when storage boxes are removed and other layers uncovered. This would not be an issue at the furniture course in New Zealand (for which the tool box and tools were built) since their benches have a generous shelf under the bench top.

My solution was to build a knock-down, movable stand for the tool box. To build it knock down, generous use was made of tusk tenons. These create a very strong, rigid mortise-and-tenon joint, easy to bring together and pull apart. Wood used is Radiata Pine - cheap, light, quite tough. A bugger to chisel ... your edges need to be sharp otherwise the socket faces tear out in chunks. Finish is hard wax oil with a little tint to add some "old" to it, as with the tool box.



Later I decided that carrying all these pieces is for the birds. It is better to assemble the sides and carry these plus the internals which join them. The sides are really no larger than the shelf, so one does not need to break it down more. Still, it is possible to carry this bundle, and interesting to see how quickly one can build the stand.

Tusk tenons look like this ...



An assembled stand ...



This is sooo strong, one could do handstands on it ... no me. I am not that silly!

Add a tool box and drop in the shelf ...



Everything to hand ... plus it has lockable wheels, to move around ...



Regards from Perth

Derek
 
Looks good Derek. Though doubles the amount of stuff to carry about. It set me wondering whether a telescopic tripod with a rigid plate that locks onto the base of the toolbox, would be a much lighter, compact and more portable alternative solution. Adrian
 
AJB, carrying the stand around is going to be very infrequent. This is mainly to use in the workshop. It is not to take overseas. I very much doubt that a tripod would be rigid and secure enough. I could dance on top of this stand. It runs around on wheels, which can be locked.

Regards from Perth

Derek
 
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